About Us

DISA AUTOMOTIVE

Operating in the auto parts manufacturing industry, Disa Automotive was established in 1990. With its accumulated experience on the production of automotive parts, Disa exports to the international markets since 2003. Disa Automotive aims to provide quality products, competitive prices and best service to its customers. With its production plant that is located in Ergene, Tekirdag, Turkey and sales office in Stuttgart, Germany, Disa produces in accordance with IATF 16949 automotive quality system standards and exports 100% of its production to Europe and N. America.

PRODUCTION PLANT

With its modern production plant established on an area of 28.000 m2, with a closed area of 14.000 m2, Disa Automotive manufactures premium quality automotive parts for its customers.

Within the production plant, there are CNC turning machines, Multi-axis machining centers, CNC gear cutting-hobbing-shaping machines, CNC cylindrical grinding, CNC gear generating grinding machines and special purpose production machinery. The serial and systematic production flow is ensured by the implementation of the 5S methodology and continuous improvement principle in all areas of the production plant. The production on all machinery and the measurement values of the products are continuously monitored with integrated ERP system and Industry 4.0 applications to ensure consistent quality.

PRODUCTS

The production range includes gears, precision machined parts and steering and suspension parts.

For the automotive industry; transmission parts, differential system parts, gearbox and gearbox components, steering box parts, electric motor transmission parts, hydraulic pump system parts and tow bar system parts are manufactured. All these products are manufactured under serial production conditions according to the technical drawings, specifications, special requirements received from the customers.

In addition, we provide our customers with over 5.000 different parts for passenger cars and light commercial vehicles in our steering and suspension parts catalog for the automotive aftermarket.

TECHNOLOGY and AUTOMATION

In order to ensure high quality production and increased efficiency, automated loading and unloading systems are installed within the production plant. With 6-axis robots, Gantry-loaded machines, special automation systems and machines with bar feeders, it is ensured that the production continues uninterruptedly 24/7.

Continuity of production is ensured by employing experienced and competent personnel. The human factor contributes positively to production with continuous production follow-ups, flawless quality control systems and usage of high efficiency IT systems.

Production Steps

The planned production stages from order to shipment are as follows:

01. Purchase Order

When a new purchase order is received from the customer, Disa Automotive sales checks the capacity plans from the ERP planning system and determines the shipment date according to the customer delivery date requirements and production capacity. Then, the order confirmation is prepared through the ERP system. This order confirmation is emailed to the customers. The order confirmation shows the production time and expected shipment dates from the Disa production plant.

02. Production

As the order is entered in the ERP system, the production and purchasing quantities are determined by running the planning system according to the specified shipment date and product stock status. Purchased items are ordered and sourced from approved suppliers. The supplied steel bars and pipes are loaded on the machinery and the relevant production stages are completed. During this whole process, all stages of production are followed live by the system and production stages are completed in a way that the quality assurance requirements are fully met.

03. Final Control and Packaging

After all stages of production are completed, the products goes through final quality control process. Then, the products are packaged (polybags, corrugated carton boxes, retunable or non-retunable PET-plastic trays - seperators, wooden pallet boxes and Euro - USA size pallets) according to customers requests.

04. Delivery

Packaged products are shipped to the customer by the delivery method requested by the customer (FCA, FOB, CIF, DAP, DPP, etc.). Disa Automotive just-in-time delivery performance is over 99.5%.

Machinery and Equipment

CNC Turning Machine
(X-Z-C-Y | 4-axis)

DMG Mori NLX-CLX, Takisawa TCN-NX

One turret, one spindle

With live tooling and simultenatous machining

CNC Turning Machine<br>(X-Z-C-Y | 4-axis)

CNC Turning Machine
(Multi Turret | Multi Spindle)

Miyano BNA-BNE-BX

CNC Turning Machine<br>(Multi Turret | Multi Spindle)

CNC Horizontal Machining Center
(Simultaneous 5-axis)

Mazak Integrex

CNC Horizontal Machining Center<br>(Simultaneous 5-axis)

CNC Vertical Machining Center
(3-axis)

Brother, Argo

CNC Vertical Machining Center<br>(3-axis)

CNC Turning Machine
(X-Z | 2-axis)

DMG Mori Seiki, Mazak, Takisawa, Hyundai, Goodway, Victor

With one turret and one spindle

CNC Gear Shaping Machine

Comur DC350-110

CNC Gear Hobbing Machine

SMG Songma SH310

CNC Cylindrical Grinding Machine

Studer S33

CNC Gear Profile Generating Grinding Machine

Kapp Niles KNE-3G

CNC Gear Hobbing Tool Sharpening Machine

Matrix ZHS-3040

Automation Systems
(loading and unloading robots)

Kuka 6-axis robot arms, Gantry loaders, automation systems

Automation Systems<br>(loading and unloading robots)

Broaching Machine

Designed and Manufactured by Disa Automotive

Induction Heating Machine

Reterm RT-380 M50

Thread Locking Adhesive Application Machine

Designed and Manufactured by Disa Automotive

Thread Rolling Machine

Gokcuoglu GOM

Hydraulic Press

Eccentric Press

Electric Resistance Welding Machines

Polygon Turning Machine

Allen Key Machine

CNC Transfer Machining Center

Part Washing - Drying Machine
(ultrasonic)

Part Washing - Drying Machine<br>(ultrasonic)

Circular Vibratory Surface Finishing Machines

Sandblasting Machines

Cutting Saw
(pivot type and circular)

Cutting Saw<br>(pivot type and circular)

Brushing Deburring Machine

Automated deburring of gears