DISA AUTOMOTIVE

Operating in the auto parts manufacturing industry, Disa Automotive was established in 1990. With its accumulated experience on the production of automotive parts, Disa exports to the international markets since 2003. Disa Automotive aims to provide quality products, competitive prices and best service to its customers. With its production plant that is located in Ergene, Tekirdag, Turkey and sales office in Stuttgart, Germany, Disa produces in accordance with IATF 16949 automotive quality system standards and exports 100% of its production to Europe and N. America.

Production Steps

The planned production stages from order to shipment are as follows:

01. Purchase Order

When a new purchase order is received from the customer, Disa Automotive sales checks the capacity plans from the ERP planning system and determines the shipment date according to the customer delivery date requirements and production capacity.  Then, the order confirmation is prepared through the ERP system. This order confirmation is emailed to the customers. The order confirmation shows the production time and expected shipment dates from the Disa production plant.

02. Production

As the order is entered in the ERP system, the production and purchasing quantities are determined by running the planning system according to the specified shipment date and product stock status. Purchased items are ordered and sourced from approved suppliers. The supplied steel bars and pipes are loaded on the machinery and the relevant production stages are completed. During this whole process, all stages of production are followed live by the system and production stages are completed in a way that the quality assurance requirements are fully met.

03. Final Control and Packaging

After all stages of production are completed, the products goes through final quality control process. Then, the products are packaged (polybags, corrugated carton boxes, retunable or non-retunable PET-plastic trays - seperators, wooden pallet boxes and Euro - USA size pallets) according to customers requests. 

04. Delivery

Packaged products are shipped to the customer by the delivery method requested by the customer (FCA, FOB, CIF, DAP, DPP, etc.). Disa Automotive just-in-time delivery performance is over 99.5%.

CNC Turning Machine
(X-Z-C-Y | 4-axis)

  • DMG Mori NLX-CLX, Takisawa TCN-NX

One turret, one spindle

With live tooling and simultenatous machining

CNC Turning Machine<br>(X-Z-C-Y | 4-axis)

CNC Turning Machine
(Multi Turret | Multi Spindle)

  • Miyano BNA-BNE-BX

CNC Turning Machine<br>(Multi Turret | Multi Spindle)

CNC Horizontal Machining Center
(Simultaneous 5-axis)

  • Mazak Integrex

CNC Horizontal Machining Center<br>(Simultaneous 5-axis)

CNC Vertical Machining Center
(3-axis)

  • Brother, Argo

CNC Vertical Machining Center<br>(3-axis)

CNC Turning Machine
(X-Z | 2-axis)

  • DMG Mori Seiki, Mazak, Takisawa, Hyundai, Goodway, Victor

With one turret and one spindle

CNC Turning Machine<br>(X-Z | 2-axis)

CNC Gear Shaping Machine

  • Comur DC350-110

CNC Gear Shaping Machine

CNC Gear Hobbing Machine

  • SMG Songma SH310

CNC Gear Hobbing Machine

CNC Cylindrical Grinding Machine

  • Studer S33

CNC Cylindrical Grinding Machine

CNC Gear Profile Generating Grinding Machine

  • Kapp Niles KNE-3G

CNC Gear Profile Generating Grinding Machine

CNC Gear Hobbing Tool Sharpening Machine

  • Matrix ZHS-3040

CNC Gear Hobbing Tool Sharpening Machine

Automation Systems
(loading and unloading robots)

  • Kuka 6-axis robot arms, Gantry loaders, automation systems

Automation Systems<br>(loading and unloading robots)

Broaching Machine

  • Designed and Manufactured by Disa Automotive

Broaching Machine

Induction Heating Machine

  • Reterm RT-380 M50

Induction Heating Machine

Thread Locking Adhesive Application Machine

  • Designed and Manufactured by Disa Automotive

Thread Locking Adhesive Application Machine

Thread Rolling Machine

  • Gokcuoglu GOM

Thread Rolling Machine

Hydraulic Press

Hydraulic Press

Eccentric Press

Eccentric Press

Electric Resistance Welding Machines

Electric Resistance Welding Machines

Polygon Turning Machine

Polygon Turning Machine

Allen Key Machine

Allen Key Machine

CNC Transfer Machining Center

CNC Transfer Machining Center

Part Washing - Drying Machine
(ultrasonic)

Part Washing - Drying Machine<br>(ultrasonic)

Circular Vibratory Surface Finishing Machines

Circular Vibratory Surface Finishing Machines

Sandblasting Machines

Sandblasting Machines

Cutting Saw
(pivot type and circular)

Cutting Saw<br>(pivot type and circular)

Brushing Deburring Machine

Automated deburring of gears

Brushing Deburring Machine